Projects

 Our reference list highlights below or download the complete list in pdf format:
Project description Plant type Country Platforms
Control system commissioning and startup for three SGT400 gas turbine driven compressor trains Gas Compression Station Ghana

Siemens PCS7

Bently Nevada 3500 vibration monitoring

BDEP basic design engineering package (select and define study) for replacement of control and protection systems for multiple steam turbines, expanders and compressors PTA Plant Belgium

CCC Series 4 

Honeywell GUS/Experion

Long term service agreement (LTSA) support for control and protection systems on critical rotating equipment, including multiple flash gas compressors, sales gas compressors, expander compressor trains, combustion air compressors, and steam turbines Oil and Gas Treatment Plant Kazakhstan

CCC Series 3+ compressor antisurge controllers

CCC Series 5 compressor antisurge and loadsharing control

CCC Traintools

GE Fanuc 90-70 PLC

Proficy and Cimplicity HMI

GE Bently Nevada vibration monitoring systems

Long term service agreement (LTSA) support for control and protection systems on critical rotating equipment, including multiple flash gas compressors, and raw gas injection compressors Offshore Platform Kazakhstan

CCC Series 5 compressor antisurge and loadsharing control

CCC Traintools

GE Bently Nevada vibration monitoring systems

FEED study (Front End Engineering Design) for replacement of control and protection systems for one steam turbine cracked gas compressor train, one motor driven ethylene compressor, one motor driven propylene compressor and one expander of different brands, and for 7 reciprocating compressors Ethylene Plant Norway

Woodward Micronet for steam turbine control and compressor (antisurge) control Siemens Protronic for compressor antisurge control

Bently Nevada 3500 vibration monitoring

Hoerbiger RecipCom for compressor monitoring

Control system commissioning and startup for three SGT400 gas turbine driven 2-stage compressor trains Gas Compression Station Bahrain

Siemens PCS7, Bently Nevada 3500 vibration monitoring

Design, engineering and supply of a unit control panel for a new CO2 compressor  Chemical Plant United Kingdom

CC Compressor ACA Antisurge Control Application and PCA Performance Control Application on Siemens S7 PLC

GE Bently Nevada 3500 vibration monitoring

Control system commissioning for 2 electrical motor driven flash gas compressor trains Onshore facility Azerbaijan

CCC Series 5 Vanguard for antisurge, performance and loadsharing control

Siemens PCS7 for compressor auxiliary control, Bently Nevada 3500 vibration monitoring system

BDEP basic design engineering package for replacement of control and protection systems for two recycle gas compressors and one expander Synthesis Plant Malaysia

Bently Nevada 3500 and system 1 vibration monitoring (replacing Bently Nevada 3300) Shell CASC Compressor AntiSurge Control on Yokogawa Centum DCS (replacing basic DCS antisurge control)

Shell CASC Compressor Anti Surge Control trip in Honeywell IPS (replacing Protronic antisurge trip system)

Engineering, supply, commissioning and startup of control system upgrade for a steam turbine driving a generator Refinery Netherlands

CC STCA Steam Turbine Control Application on Honeywell PKS Experion C300-20 (redundant)

Control system commissioning and startup of two motor driven booster compressors and two motor driven export compressors in both Singapore and UK North Sea FPSO United Kingdom

Siemens PCS7 for compressor controls Bently Nevada 3500 vibration monitoring system

Troubleshooting and tuning of antisurge control system and antisurge valve for 2 electrical motor driven (MP and HP) recompressor trains and 2 injection compressors Power Plant Kazakhstan

GE Fanuc 90-70 PLC Proficy and Cimplicity HMI

Performance and surge testing  for three compressor stations, each with three motor driven variable speed 2-stage compressors with parallel loadsharing Gas Compression Station United Arab Emirates

CCC Series 5 Vanguard for antisurge, performance and loadsharing control Siemens PCS7 for compressor auxiliary control Bently Nevada 3500 vibration monitoring system

Consultancy services, design, engineering and procurement support during define and execute phases for replacement of various control and protection systems and instrumentation for five steam turbine compressor trains Olefins Plant Netherlands

Woodward 5009 FT steam turbine speed control Woodward  Protech GII overspeed protection Voith 2oo3 trip block and I/H actuators

Installation, commissioning and startup of instrumentation, electrical and control systems of 20 MW steam turbine (generator drive) after (major) overhauls Paper Mill Netherlands ABB Control Systems
Control system upgrade for steam turbine driven generator Refinery Netherlands CC Steam turbine control application on Honeywell C300-TMC platform
Control system upgrade for steam turbine driven air blower including steam turbine speed control, overspeed protection and retrofit of turbine valve actuation Phosporic acid mining and production Morocco CC Steam turbine control application on Siemens S7-400, Woodward overspeed prevention and Rexa actuators
Define and Select study for steam turbine retrofit of hydrogen recycle gas compressor Hydrocracker Netherlands Third party buyouts
Control System Solution for two instrument air compressors including air driers Olefins plant United Arab Emirates CC antisurge and performance control application including air dryer logic application on Honeywell C300 DCS platform
Installation, commissioning and startup of instrumentation, electrical and control systems of 20 MW steam turbine (generator drive) after major overhaul Paper mill Netherlands Electrical and instrumentation works
Design, engineering, supply and commissioning and startup of control systems for one air compressor, one NOx compressor, including compressor efficiency calculations, performance deviation and monitoring and back-flow detectors Nitric Acid plant Netherlands CC Compressor ACA Antisurge Control Applications and STCA Steam Turbine Control Application on redundant Rockwell Allen-Bradley ControlLogix PLC, control cabinet, operator/engineering station with Iconics HMI software and galvanic converters
Control system upgrade for one motor driven heat pump compressor (GB12901), including antisurge control and performance control, for PolyPropylene Expansion Project Olefins plant Finland CC Compressor ACA Antisurge Control Application and two CC Compressor PCA Performance Control Application on Valmet DNA DCS
Compressor Control system expansion for Compressor temperature (Quench) control integrated with antisurge control applications Olefins plant Finland Five CC Compressor PCA Performance Control Applications on Valmet DNA DCS.
Control system ACA software upgrade for 3 process stage ammonia and 4 process stage synthesis gas compressor Ammonia plant France CC Compressor ACA Antisurge Control Application on Emerson DeltaV DCS. Existing antisurge applications for ammonia and syngas compressors have been upgraded to same revision level as for the Air Compressor
Control system upgrade for one motor driven air compressor, including antisurge control Ammonia plant France CC Compressor ACA Antisurge Control Application on Emerson DeltaV DCS
Control system upgrade for four steam turbines and various single and multistage compressors, including compressor antisurge control and steam turbine speed control Olefins plant Finland CC Compressor ACA Antisurge Control Application and CC's STCA Steam Tubine Control Application on Valmet DNA DCS platform
Control system upgrade for three steam turbines driving compressors. Ammonia plant France Woodward 505 steam turbine control Woodward Protech TPS overspeed protection. Voith 2oo3 trip block and converters
Control system commissioning and startup of motor driven booster air compressor for air separation application Steel plant India Antisurge control in Siemens S7-400 Bently Nevada 3500 vibration monitoring system
Control system commissioning and startup of power recovery train (steam turbine, expander) for FCCU Refinery India Surge detection in Rockwell Allen-Bradley ControlLogixBraun TUR-safe E16E368 TMR overspeed protection system for expander and steam turbineBently Nevada 3500 vibration monitoring system
Control and protection system commissioning and startup of six steam turbines, driving water pumps Refinery Vietnam Woodward Peak 150 steam turbine control, Woodward Protech GII overspeed protection
Compressor control system upgrade for two instrument air compressors in parallel Power plant Finland CC Compressor ACA Antisurge Control Application and Station Load-balancing application (SCA) on Valmet DNA DCS platform
Commissioning and startup of one 32MW steam turbine generator set. Operator training and SAT procedures Power plant Kazakhstan GE Fanuc 90-70 PLC, Proficy and Cimplicity HMI
Retrofit of station control system (engineering design, development and installation of new control system, featuring CC program solutions) Compressor station Algeria CC ACA Antisurge Control Application, PCA Performance Control Application en SCA Station Control Application on ABB AC800M
Design, engineering, supply and commissioning and startup of control systems for one air compressor, one NOx compressor, including compressor and expander efficiency calculations, performance deviation and monitoring and transmitter replacement Nitric Acid Plant Norway CC Compressor ACA Antisurge Control Applications on redundant Rockwell Allen-Bradley ControlLogix PLC, control cabinet, operator/engineering station with Iconics HMI software, transmitters and galvanic converters
Control and protection system commissioning and startup of two (of six) steam turbines, driving pumps and compressors Chemical Plant Saudi Arabia Trisen TS310SV steam turbine control, Trisen Turbosentry overspeed protection, Siemens S7-200
Commissioning and startup assistance for steam turbine generator set after overhaul Incinerator plant Austria Turbolog ETS-301/2/4 for overspeed protection and speed control
Design, engineering, supply, and startup of CCS control system with Antisurge Control Application (ACA) including control cabinet, redundant Allen Bradley – ControLogix PLC, back-flow detector, galvanic converters, transmitters, engineering/operator station (HMI). The project also includes Expander and compressor efficiency calculation and monitoring, transmitter replacement

Nitric Acid plants

 

Colombia Control-Care ("CC") solution for compressor antisurge control and expander control on Rockwell Allen-Bradley ControlLogix.
Project management, design, engineering, supply, commissioning and startup of control system retrofit for one motor driven one-stage reinjection compressor and one motor driven three-stage re-compressor Offshore platform Norway Control-Care ("CC") solution for compressor antisurge control on Rockwell Allen-Bradley ControlLogix,  CC HMI for antisurge control on Emerson DeltaV DCS.
Commissioning and startup assistance for three motor driven variable speed 2-stage compressors with parallel loadsharing for the Habgas Project Gas Compression Station United Arab Emirates Siemens PCS7, Bently Nevada 3500
Design, engineering, procurement, construction and management for replacement of various control systems, machine monitoring and protection systems and other systems and instrumentation for two steam turbine compressor trains, one steam turbine generator and one steam turbine water pump Synthesis Plant Malaysia Woodward Micronet Plus (redundant), Yokogawa Centum DCS, Bently Nevada System 1, Bently Nevada 3500, Woodward 505E speed control, Woodward Protech overspeed  protection, Woodward  Protech GII overspeed protection, PGPL Mechanic Actuator, Voith 2o3 Trip Block, Honeywell IPS.
Control system commissioning assistance on three gas turbine driven three-stage gas injection compressors FPSO Angola Siemens PCS7
Control system commissioning and startup of eight motor driven multistage compressor trains, including antisurge and performance and loadsharing control for QCLNG Project LNG Plant Australia Rockwell Allen-Bradley ControlLogix with FactoryTalk HMI, Bently Nevada 3500.
Control system upgrade for 2 motor driven air compressors, including antisurge control, performance control and loadbalancing control Ethylene Plant Finland Control-Care Systems' ("CCS") Solution on ValmetDNA DCS. Compressor Antisurge Control,  Compressor Performance Control, Compressor Loadbalancing Control 
Troubleshooting on steam turbine control and protection systems in power generation application Power Plant Spain Rockwell Allen-Bradley PLC5, Woodward 505 steam turbine speed control.
Installation, commissioning and startup surpervision for steam turbine speed control and overspeed protection systems and instrumentation Fertilizer Plant Italy CCC Vantage GP speed control, CCC Guardian overspeed protection
Control system commissioning and startup of compressor train for Luhyclo Project Chemical Plant Germany Siemens PCS7, Bruel & Kjaer vibration monitoring system
Upgraded control system commissioning and surgetesting for 2 compressor trains Gas Plant Australia Allen-Bradley Clx, Indusoft HMI
Commissioning of an Air MAN Train consisting of a steam turbine driving a main air compressor and a booster air compressor for Huinengair project Air Separation Plant China Siemens PCS7 based on S7-400 with ET200 Failsafe module Bently Nevada 3500 vibration monitoring. Brown Overspeed Protection. Tricon Triconex TMR ITCC System.
Control system commissioning and startup of 2 SGT700 gas turbine driven compressor trains, including process control Gas Compression Station Peru Siemens PCS7
Control system commissioning assistance for a steam turbine driven main air compressor and a booster air compressor train for Erdosair Project Air Separation Plant China Siemens PCS7 based onS7-400 with ET200 Failsafe moduleBentley Nevada 3500 vibration monitoringBrown Overspeed ProtectionTricon Triconex TMR ITCC System
Control system commissioning and startup of a electrical motor driven multistage refrigeration compressor train Steel Plant India Siemens PCS7Bently Nevada 3500
Control system commissioning and startup of 2 gas turbine driven compressor trains Offshore platform United Kingdom Siemens S7 (SCAUT)Bently Nevada 3500
Control system design and engineering for 20 off 3-axis gas turbine generator systems Power Plant China Siemens S7-400
WinCC
Project management and engineering of control system retrofit for a motor driven 2-stage wet gas compressor Refinery

Romania

CCS Compressor Surge Prevention Control,  CCS Compressor Performance Control on Emerson DeltaV

Commissioning and start-up of 3 LM2500+ gas turbine generator sets FPSO Angola Woodward Micronet Plus
Bently Nevada 3500
Envision HMI
Commissioning of antisurge control system for 2 compressors
Refinery Italy

Modicon Quantum PLC

Basic design and engineering for rejuvenation of various control, monitoring and protection systems for 2 steam turbine compressors, 1 steam turbine generator and 1 steam turbine water pump   Synthesis Plant   Malaysia Woodward Micronet Plus (redundant)
Yokogawa Centum
Bently Nevada System 1
Bently Nevada 3500
Woodward 505E speed control
Woodward Protech overspeed protection
Woodward  Protech GII overspeed protection
Control system commissioning for 2 parallel trains of 3 combustion air blowers, including antisurge control, parallel loadsharing control and vibration monitoring.  Refinery Sulphur Recovery Plant  Kazakhstan CCC Series 5 Vanguard
Bently Nevada 3500
Bently Nevada System 1
Commissioning and startup of 2 lift gas, 2 export gas and 2 flash gas compressor trains for CWLH Redevelopment Project FPSO Australia Siemens S7‑400 redundant fail‑safe, WinCC
CCC S3+ antisurge
Bently Nevada 3500 vibration
Bently Nevada 3500 overspeed
Bently Nevada System1
FAT and commissioning supervision of an expander compressor for Saih Nihayada Depletion Compression (SNDC1) Project    Oman Yokogawa DCS
S2M E300 Automatic Magnetic Bearings
CCC S5 Reliant Redundant Antisurge
Project management and engineering of control system retrofit for steam turbine driven hydrogen compressor Refinery Romania CCS Compressor Surge Prevention Control,  CCS Compressor Performance Control, CCS Steam Turbine Speed Control on Allen-Bradley CLx, Woodward Protech GII Electronic Overspeed Protection
Reliability run for 2 GE LM6000 gas turbine generator sets Power Plant  Italy Woodward Micronet Plus
On site control system troubleshooting of 3 LM2500 gas turbine generator sets Offshore platform Russia
Atlas Fuel Control
Siemens PCS7 Sequencer
Troubleshooting and tuning of antisurge control system for electrical motor driven 6 stage propane compressor Chemical Plant Qatar Schneider Elecric Modicon PLC
Commissioning and startup for 3 different compressor stations, each with 3 electrical motor driven 2-stage compressors with parallel loadsharing Gas Plant United Arab Emirates Siemens PCS7
Bently Nevada 3500
Commissioning of 2 Solar gas turbine driven Datum D-08 compressors FPSO United Kingdom Allen-Bradley CLx
Site supervision for commissioning and startup of 2 GE TM2500+ gas turbine generator packages Power Plant Tindouf, Algeria Woodward Micronet Plus
Site supervision for commissioning and startup of 2 GE TM2500+ gas turbine generator packages Power Plant Béni Abbès, Algeria Woodward Micronet Plus
Site supervision for commissioning and startup of 2 GE TM2500+ gas turbine generator packages Power Plant Tammanrasset, Algeria Woodward Micronet Plus
Control system panel design, engineering and installation of 2 PGT16 turbines Offshore platform Netherlands Woodward Micronet Plus
Commissioning of an HOFIM (high speed oil free integrated motor) compressor for the Hole House Gas Storage Project Underground Gas Storage United Kingdom Siemens S7-400 Failsafe
WinCC
Commissioning and startup of an antisurge control system for an axial air compressor. Nitric Acid Plant Finland CCS antisurge control on
Rockwell Allen-Bradley ControlLogix with
Iconics Genesis 32 HMI
Commissioning of 2 HOFIM (high speed oil free integrated motor) compressors in parallel and serial loadsharing Underground Gas Storage Germany Siemens S7-400 Failsafe
WinCC
Commissioning and start-up of a steam turbine driven H2 recycle compressor train at Petrobras Refinaria Landulpho Alves (RLAM) Refinery Brazil Triconex Trident Steam Turbine and Compressor Controls
CCC S5 Reliant Antisurge Control
CCC S5 Guardian Overspeed Protection
CCC TrainView and Elliott local HMI's
Bently Nevada 3500 Vibration Monitoring
Commissioning of an Air MAN Train consisting of a steam turbine driving a main air compressor and a booster air compressor for Kaiyangair project Air Separation Plant China Siemens PCS7 based on
S7-400 with ET200 Failsafe module
Brown Overspeed Protection
Tricon Triconex TMR ITCC System
Field engineering services for control system check-out and commissioning of 2 VRU, 2 OH and 2 LP screw compressors.
Consultancy in LO and SO contamination issues. General turbomachinery controls assistance on installed base
FPSO Offshore Nigeria Yokogawa DCS
Bently Nevada 3500
Bently Nevada System1
CCC S5 Vanguard
Woodward fuel gas valves
Field services on instrumentation and controls regarding the commissioning of a turbo expander generator unit Polypropylene Plant Egypt Bently Nevada 3500
Woodward Protech
Field supervising services for testing of sequencing, logic, C&E, all instrumentation loops and interfacing with 3rd party systems on electric motor driven gas mixing and export compressor Anna Paulowna BBL4 gas plant Netherlands ABB 800m PLC
CCC S5 Reliant
Field engineering services on control system commissioning (including F&G) of a variable speed electric motor driven gas export compressor Gas Plant   Algeria Siemens S7-400 redundant
Bently Nevada 3500
CCC S3++
Field service assistance for program modifications to include additional trip functionality and curves due to LP compressor re-bundling and upgrading of master/slave LP/HP HMI systems Production Platform Offshore Denmark Allen-Bradley PLC5
Factory Link HMI
Operator and maintenance training services on compressor controls for Babgas Compression Project Gas Plant United Arab Emirates Siemens PCS7
Bently Nevada 3500
Field assistance for re-engineering and start-up of ABB BCC gas turbine generator application. Cement Factory Saudi Arabia Allen-Bradley CLx
Allen-Bradley XM-220 overspeed device
ABB Synchrotact1
ABB AVR
Commissioning and start-up of 3 LM2500+ gas turbine generator sets FPSO Singapore Woodward Micronet Plus
Bently Nevada 3500
Envision HMI
Field engineering services for commissioning of the controls systems on a steam turbine driven H2 recycle compressor system Refinery Mexico Allen-Bradley CLx
Factory Link
Bently Nevada 3500 vibration
Bently Nevada 3550 overspeed
Field engineering services for commissioning of gas dehydration and glycol regeneration package Gas Transportation Station Mozambique Rosemount instrumentation
Emerson Delta V DCS
HIMA ESD system
Field service assistance on the commissioning of 2 LP electric motor driven and 2 HP gas turbine driven injection compressors Oil Production Platform Russia Allen-Bradley CLx
Envision HMI
Engineering consultancy and commissioning of 2 electrical motor driven process air blowers, running in parallel Platinum Mine South Africa CCC S3++
Bently Nevada 3500
Allen-Bradley CLx
Field engineering services for precommissioning and running tests of 3 gas turbine driven generator sets of 30MW each FPSO Singapore Woodward Micronet
Bently Nevada 3500
Envision HMI

 

Air Separation Plant Air Liquide at Huineng Coal Chemical Industry Nalin Taohai (Ordos), Inner Mongolia China Siemens PCS7 based on
S7-400 with ET200 Failsafe module
Bently Nevada 3500 vibration monitoring
Brown Overspeed Protection
Tricon Triconex TMR ITCC System
Read more...

TMC on Ammonia Plant

Control-Care Systems will provide design, engineering, supply, FAT, commissioning and startup for control and protection of...

Read more...

Long Term Service Agreement

Control-Care has entered into to a Long Term Service Agreement (LTSA) support for control and protection systems on critical rotating equipment...

Read more...

Gas to Liquid plant in Bintulu, Malaysia

Bintulu, Malaysia - Engineering services for implementation of turbomachinery controls upgrade. Our engineering services were selected to....